Single Chamber, Multi Process Type Cleaning Equipments with Vacuum Drying - SOLVECON

The various steps in the process cycle can be adjusted / sequenced / repeated as desired, to suit the application requirements

Vacuum Assisted Cleaning Systems
Vacuum Assisted Cleaning Systems

Details of Vacuum Assisted Cleaning System Construction

  • Working Chamber with vacuum-tight sliding lid
  • Storage Tanks
  • Primary Distillation
  • Secondary Distillation
  • SS Bottom Tray
  • Indirect heating
  • View glass

    Customized Process


  • The various steps in the process cycle can be adjusted / sequenced / repeated as desired, to suit the application requirements. The same can be repeated with two separate storage tanks, sequentially, if required.
  • The process parameters like various times, vacuum levels, temperatures and pressures also have to be optimally set, considering the components complexities and contamination stubbornness.
  • Operational safety interlocks for any emergency cycle interruptions are in-built.

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Vacuum Assisted Cleaning System
  • Coarse Filtration
  • Fine Filtration
  • Pumping System with actuated valves

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Vacuum Assisted Cleaning System Construction
  • Vacuum Pump with Pilot-operated valves

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Vacuum Assisted Cleaning System Construction
  • Vacuum Pump with Pilot-operated valves
  • Basket Rotation Drive
  • Internal Basket clamping mechanism
  • Temperature sensors with regulator

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Chilling Plant
  • Condenser
  • Water Separator
  • Chilling Plant
  • Condensate circulation-spray pump

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Vacuum Assisted Cleaning System Construction
Vacuum Assisted Cleaning System Construction
  • PLC based Control Panel with User-friendly digital display of process parameters :
    • Temperature
    • Vacuum Pressure
    • Independent process times
    • Air pressure
  • Idler roller platform for easy loading / unloading of baskets

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Solid Titanium Rod Resonator type Push-Pull Ultrasonics
  • Solid Titanium Rod Resonator type Push-Pull Ultrasonics

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  • Cleaning / replacement of Filters
  • Transfer of waste sludge into container
  • Change of Vacuum Pump Oil
  • Checking of pump seal leak-tightness

Bulk Parts


Deep Drawn Mufflers


Compensators


Bent Tubes


Razor Blades


Assorted Machined Parts


Ball Bearings

Specially designed baskets and trays with clamps




Utilities Required :
• Power Supply
• Compressed Air

415 Volt, Three Phase, 50 Hz
6 bar pressure
Solvent Consumption One to Two fills per year
Manpower Required One person

  • Solvent to be selected based on solubility of Contamination
  • Filtration arrangement
  • Individual process timings and repeat cycles
  • Input contamination level and output cleanliness level (mass and size based)
  • Productivity per hour / per day
  • Component details and varieties

  • Practically negligible vapour emission to the environment
  • Closed loop working processes under vacuum
  • Evacuated vapour is condensed & re-used
  • Higher solvent recovery through vacuum distillation
  • Environment friendly
  • Consistent degreasing results
  • Pure distilled solvent is made available continuously through distillation process & the storage tanks are replenished with condensed solvent in a closed loop circuit, thereby ensuring the bath purity level & higher bath life
  • Spotless drying finish & no rusting
  • The complete solvent in the cleaning chamber gets filtered every cycle through coarse & fine filters
  • Lower operational cost : As compared to water based systems, lower connected load, lower media consumption
  • Compact, Single, Skid / SS Tray mounted unit making it easy for shifting & re-location
  • Maintenance friendly: Unlike in case of MCMP, the basket is stationary & the cleaning medium is circulated. Therefore, minimum mechanical wear & tear of parts
  • No rusting of ferrous components unlike immediate rusting in water based systems